Cable Force Sensor

A cable force sensor from Kingmach is essentially a tension load cell configured for inline force measurement. It gets placed between an anchored cable and its bearing plate, or spliced into a tension member with suitable end fittings. As load is applied, the internal strain gauge bridge produces a millivolt or amplified signal proportional to the force. Most sensors leave our shop with 2 mV/V output, but we can incorporate a 4-20 mA transmitter, RS485, or wireless adapters for remote reading. Standard units use heat-treated alloy steel with an IP67 rating, which handles occasional submersion and fine-particle dust without issues. For coastal or chemically active environments, we recommend the optional stainless-steel body and fully potted electronics. Capacities start at 50 kN and run up to 5000 kN, covering tower stay cables, dam anchor loads, and tieback testing. The calibration certificate ships with every sensor and includes both tension and, where applicable, compression data. Installation is straightforward: align the mounting surface, torque the collar evenly, and feed the cable into a datalogger or readout unit. Because these are passive sensors with no moving parts, long-term drift is minimal, provided the electrical connections are sealed. Kingmach also supplies compatible dataloggers and junction boxes, so you avoid piecing together components from different sources. We build to order from our facility, supporting typical lead times of two to three weeks. Custom adaptations—non‑standard threads, different cable glands, or special ranges—are common. If you are dealing with an existing monitoring setup, we can often match pin‑outs and form factors to avoid rebuilding the interface. Every sensor goes through a multi‑point loading cycle before shipping, and the test report is included in the box. For planning, consider whether you need a centering or spherical bearing arrangement to minimize eccentric loading. Our technical team can advise on mounting configuration based on site constraints. After-sales support covers troubleshooting, recalibration, and spare parts for the life of the product.